AJK Wood Flooring: Cutting Costs and Ensuring Power Reliability with eCactus

Discover how AJK Wood Flooring solved their energy challenges with Volta Eco Systems, achieving significant cost savings and enhanced operational reliability through eCactus commercial battery storage.

CASE STUDY - COMMERCIAL

Peter Marshall

4/24/20253 min read

In the bustling manufacturing sector, energy costs and reliability are critical factors for smooth operations and profitability. AJK Wood Flooring Bishops Stortford, faced challenges with high electricity bills, peak demand charges, and concerns about energy price volatility.

These issues not only strained their finances but also threatened operational disruptions. Seeking a sustainable and resilient energy solution, AJK turned to Volta Eco Systems for advanced battery storage for businesses. With years of experience in delivering tailored energy solutions, Volta Eco Systems understands the unique demands of commercial clients.

Client Challenge & Vision

AJK's primary energy challenges stemmed from their high energy consumption for machinery, LED lighting, and heating. The facility's existing 100-amp incoming main was inadequate to handle peak loads, necessitating a solution to avoid costly and time-consuming upgrades to the mains supply. The company also sought to mitigate the impact of energy price volatility and ensure a reliable backup power source to prevent operational disruptions.

Moreover, AJK was keen to enhance its sustainability credentials by reducing energy consumption and lowering its carbon footprint. For many businesses, commercial battery storage is becoming an essential part of a sustainable energy strategy. Volta Eco Systems has noted an increasing trend in businesses prioritizing sustainable and cost-effective energy solutions.

ecactus engineer
ecactus engineer

eCactus engineer, Lief, finalising AJK Wood Flooring installation

The Volta Eco Solution: Energy Optimisation

Volta Eco Systems provided a comprehensive energy solution tailored to AJK's specific needs. The installation comprised 9 eCactus SH 5.0kW units with a total of 90kWh battery storage for businesses. This commercial battery storage system was designed to address the facility's:

  • Overloaded incoming main

  • Reduction in electricity costs

  • Provision of backup power

The eCactus system's flexibility and the ability to design a system that matched their immediate needs were key factors in AJK's decision to partner with Volta Eco. Volta Eco's team of experts, including experienced engineers and technical specialists, ensured the system was optimised for the clients specific requirements.

With or without solar, eCactus saves you money

Save money on your electricity bills with energy storage by using off-peak tariffs, and enjoy uninterrupted power, even during outages.

Seamless Implementation & Integration

The installation process was carried out by Volta Eco Systems' certified technicians and involved a two-week period for the solar PV array installation and three days for the installation of the 9 commercial battery storage systems.

A notable challenge during the installation was the need to reorganise the commercial unit internally to accommodate the battery storage installation near the incoming main and sub-board. Volta Eco Systems' efficient project management and technical expertise ensured minimal disruption to AJK's operations.

Exceptional Results & Client Satisfaction: The Verdict

Since the installation, AJK Wood Flooring has experienced a significant reduction in grid electricity consumption and substantial savings on electricity bills. The estimated payback period for the battery storage is only three years.

Beyond the quantifiable cost savings, the Volta Eco commercial battery storage system has delivered several operational benefits. AJK has reported smoother operations, an enhanced ability to run more machines, and improved LED drying system efficiency. The ECOS monitoring system, developed with Volta Eco’s smart technology, has provided immediate insights into energy savings and backup power performance.

"Our priority at Volta Eco is to empower businesses like AJK Wood Flooring to take control of their energy costs," says Peter Marshall, Co-Founder and Technical Lead at Volta Eco. "This system is designed to not only shave significant expenses off their bills but also provide reliable backup power, ensuring their operations run smoothly without interruption."

"We're incredibly impressed with the reliability and performance of the Volta Eco system," states Stuart of AJK. "The difference it has made to our daily operations is amazing. We no longer worry about power disruptions, and the energy savings have been substantial. It's a first-class solution."

Volta Eco commercial battery storage systems have provided AJK with a robust and cost-effective solution to their energy challenges. By addressing issues related to peak demand, energy costs, and power reliability, Volta Eco has enabled the manufacturing facility to enhance its operational efficiency and sustainability. With a focus on expertise and customer-centric solutions, Volta Eco Systems is a trusted partner for businesses seeking advanced battery storage solutions.

Curious about how commercial battery storage could benefit your business? We're here to help you explore the possibilities.

Feel free to try our Battery Savings calculator for a quick estimate, or reach out to our team for a personalised discussion about achieving greater energy efficiency and cost savings.